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Virtual Analyzer Application in a Process Plant

Get Continuous lab measurement in real time

One of the biggest challenges in process plants is the delay and cost of laboratory analysis. Samples often require time, manpower, and resources—resulting in data that’s available only hourly, shift-wise, or even monthly. Imagine the improvement if your operators and engineers could access continuous lab-quality analysis of products, streams, and intermediates in real time. With our Virtual Analyzer, that’s exactly what becomes possible. It provides continuous, data-driven insights without waiting for lab results—enabling faster decisions, tighter process control, and improved efficiency across your plant.

01

Customer Problem 

PROBLEM

Plant is a legacy facility with infrequent lab measurements in chemical ingredients manufacturing. They are facing upto 8% loss of production value annually due to process-related quality issues.

02

SOLUTION

Our Solution

  • Correlate process parameters and quality

  • Provide continuous real-time quality inference

  • Alerts based on process and quality excursions/deviations

  • Predictive insights based on production data history

03

BENEFIT

Customer Benefit

  • Prevent Quality Loss/Quality give-away

  • Confidence in operators

  • Focus technical efforts on process improvement instead of fire-fighting

  • Real-time expected future quality

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